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EDR / Specialist / RAID 5 data recovery

Specialist work · RAID 5 arrays

RAID 5 recovery for Exeter. Parity forgives one lost disk; most arrays land on our bench after the second.

A RAID 5 will continue operation even when one unit has failed, this being all it promises. Most Exeter configurations arrive at the test bench having lost that right; a first attempt at rebuilding has been made, and a second disk has fallen off mid-way. At least some small comfort can be derived from the fact that "failed" seldom means completely dead, and the remaining disks are backed up by sector-by-sector copies, so none of your original data will ever be written over.

Only pay if we recover your data, on most jobs Free diagnosis and a written quote Get a quote first, then post from anywhere in Devon

Talk it over with an engineer
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What the RAID 5 symptoms are telling you.

Not there? Head for the triage →
What's wrongWhat it usually meansStep one
You lost one of your disks and now your array is running in degraded modeYour array has no room left for failure; each hour it remains online puts you at riskTurn off the system before the second drive fails
The rebuild was initiated but crashed partway throughFull surface scan stopped by an error reading from a bad sector on a second, worn-out disk: the classic endStop now; do not attempt again
Two disks shown as failed at onceFar more often you will have one true dead body (drive) and one with some "bad sector" issues, as opposed to two complete failuresGet a quote first from us before posting both drives; imaging will give the verdict
The drives were put into "force online" in an attempt to revive the setOld stale copies are now living on new stripesTake no further action
Swapped the controller and the array was lostA metadata argument; the data is untouched underneathReconstruction is routine for us
Recovery software has been released on the raw disksThe originals were written toIdentify what ran, get a quote first, then post the disks, labelled by bay
Posting it to us: get a quote first, by phone or with the form, then please use a traceable (tracked) and insured postal delivery method to send your device to our intake lab in Bristol; the return is paid for by us. Alternatively you can drop your item off there yourself, Monday to Friday, 9am to 5:30pm, with no appointment needed. An engineer will talk you through how to pack your unit when you call to obtain the quote. More information about sending your items can be found on the contact page.

Why the RAID 5 rebuild is the dangerous part.

The price of a rebuildIn a rebuild there are no short cuts. Every single sector on each surviving disk has to be read in order from top to bottom. So if you've got a four-bay system using 16TB disks, you're talking around 48TB of data, all on hardware that is exactly as old as the disk that failed. That's the risk, in a nutshell.
URE, minus the fearConsumer ratings allow for one sector failure (one failed read) out of 1014 bits, which equates to about one sector every 12.5TB on a consumer drive. Enterprise versions have a 1015 rating, essentially ten times more robust. View this number as the bottom end of an operating range rather than a limit that will trigger failure. Most storage devices operate well past their rating limits without issue. These specifications are accurate, but doomsday graphs are just marketing.
What each controller does nextThere are generational behaviours when it comes to cards. Older cards will just stop rebuilding when they encounter their first failure of reading. The new PERC and MegaRAID firmware will 'puncture' the stripe and continue. mdadm will add an unreadable sector to its bad block list and then continue. One failed read should only result in losing the stripe, not the entire array.
How the second failure happensThe member components were purchased as a unit, spun together and encased in a single housing, then a rebuild will require a marathon read and the quietly weakening one will give way. We read over the same area, just at a slower pace: slow passes, with the most fragile areas left until the very end.

The recovery, one stage at a time.

01

Booked in, assessed for nothing Free

Your device will be logged under its own case number on the day it comes into our lab. The engineer who works on your device identifies the problem with it, clearly states what we think has a good chance of coming back and provides you with one fixed quote. There are no charges for this assessment; there is no obligation for you to do anything; and paid work does not begin until you authorise us to start.

The look is freeA single quote, in writingNo obligation
02

First job: image all the members

Our imaging process copies all data linearly across each drive onto our storage, as well as the two failed ones that the controller marked for removal. Areas of instability are identified and mapped; the weakest points will be addressed with the final passes, and your original data remains protected from potential harm.

Each drive imagedFailed members handled
03

Recover the geometry

The order of disks, the size of stripes and how the parities are distributed across them can be found by looking at two witnesses: the metadata that controllers write to their disks (and where), and the patterns that exist within the data itself. There is no need for a "working card", and nothing is guessed.

Order, stripe & rotation foundProven before the build
04

Stitch the set back together virtually

We reconstruct the full volume using all of the image sets, placing the blocks of data from the image set which provided the cleanest reads, and filling in from parity wherever none of the members were able to provide a clean read, even in areas where only the "failed" drives still carry data. We then repair the file system on top and verify it.

Best read of every blockMount proved on the result
05

Watched back, verified, returned

You have access to a complete list of every item recovered from your device, which you approve prior to any fees being applied. The files will be returned via new media (brand new) with the return postage paid by us, and the case remains open for as long as it takes to confirm that all the files open properly on your own machine.

You approve the file listReturned on new mediaWe pay return postage

Opening checks at the bench

  • Degraded means the net is gone: one member down and a RAID 5 has used up its entire allocation; from then on it will fail just like the single disk it now is.
  • This corner of the trade runs on fright: dead arrays are premium work, so many firms write their pages with that in mind. You won't see any theatre here, nothing else but what the imaging shows. We will not work on anything other than copies.
  • Punctures are contained damage: modern cards contain the damage as soon as they hit an unreadable sector, mark the one stripe, log the event, and continue running. Older firmware would throw the entire rebuild process out due to this event. The reconstruction of data will show you exactly where the failure occurred.
  • mdadm writes everything down: Linux software RAID keeps all the information, including the superblock(s) and records of bad blocks, so that we know exactly what went wrong with your device and when. Every hardware RAID set we've ever received has come with less documentation than Linux software RAID.

Run the sums once, then decide calmly: the consumer drive is spec'd for an unrecoverable read error (URE) after reading 1014 bits, i.e. one "bad" sector every 12.5TB or so. Enterprise drives are rated at 1015. So rebuilding a four-disk RAID using 16TB disks would require reading roughly 48TB from the three remaining disks; therefore, on paper, there's an actual risk of exceeding the specification. However, in practice most drives will be able to exceed that by quite a bit. Both statements can exist simultaneously, and together they provide our repeated rule: get the images first, then rebuild without worry.

Fresh from the casebook.

EX · EDR-2026-2822VERIFIED ✓

Year-end a week away, and an accountancy firm's RAID 5 down

Disk two was dead since June but it wasn't noticed till August, when disk four crashed while in the middle of a rebuild. Under an image check for disk four, it was found to have nineteen bad blocks instead of being completely lost. The three good disks, along with the nearly complete fourth, were able to rebuild the striped set, allowing every filing to go in on time.

19 bad sectors, not 2 failed drives6 days in the lab

Before it leaves your hands.

Do

  • Shut off power immediately if your RAID system goes into a degraded state
  • Before anything comes out, note where each drive is located
  • Get a quote first, then send all members, but especially the ones that were flagged as failed
  • Write down the controller's model number and what you have attempted up until this point

Steer clear

  • Initiate (or restart) a rebuild on a degraded array
  • Force the controller to override its decision and push an ejected member back into the unit
  • Use recovery software for the raw member disks
  • Put a blank disk in and allow the controller to reinitialise the entire set

Straight answers from the bench.

Two drives down in a RAID 5 — can it still be recovered?

Yes, in most cases. The "failed" state from a controller often equates to just some bad sectors on that one drive and not an overall failure of the drive. Because we rebuild from all our images, we can take each sector from the readable image that works the best. We don't typically have a pair completely dead; usually it's just a pair being removed from the array.

Is kicking off a rebuild on a degraded RAID 5 wise?

A rebuild can be done only after all members have been imaged. In a rebuild, each sector of each remaining disk must be read to recreate the data (exactly what will finish off a marginal drive), while new parity is written over the data needed for a reconstruction. If the images are created first, this same rebuild is entirely safe.

What is a URE, and how much should it worry me?

A URE represents a condition in which the damage to a sector on a disk is so severe that even the error correcting mechanism of the disk itself cannot recover the information. The numbers provided as failure rates are based on worst case conditions and reflect approximately one URE per 12.5TB of data read for retail (consumer) hard drives, and approximately one URE per 125TB of data read for enterprise class storage. Respect it, but there is no reason to panic when a URE occurs: these figures are worst case floor estimates, and modern RAID controllers sacrifice only one stripe of data at the time of occurrence, rather than the whole array.

Will you need the original RAID controller?

No. The controller metadata on the member disks records the geometry, and even if it has become corrupted, the geometry can still be inferred from the data itself. All of our rebuilds here are done using images that are made at the bench. Never will they be attempted with your original disks.

Whatever the fault, leave the power off.

Every time a failing hardware component is powered back up, there is additional lost data. First open a case with us: the inspection (look over) is always at no cost, whichever way it goes.

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